Production Process
Standardized Production Process for Glass Fiber Mat
01
Feeding process
We rigorously select high-purity glass fibers and precisely formulate raw material ratios, ensuring product quality at the source and eliminating batch-to-batch variations.
02
Gluing process
Intelligent control ensures uniform adhesive application, allowing thorough impregnation of fibers with the binder and guaranteeing a tightly structured felt with strong bonding strength.
03
Forming process
High-speed jet-laying technology ensures uniform fiber distribution, precise basis weight, a smooth surface, and stable mechanical properties.
04
Solidification process
Thermal‑air curing at a constant temperature ensures precise temperature control and shaping, enhancing product strength and weather resistance while preventing deformation over long-term use.
05
Winding process
Fully automatic CNC winding, with precise dimensions and neat end faces, tailored to meet customers’ customized specifications.
05
Inspection and Warehousing
All performance parameters are rigorously tested; upon passing, the products are packaged for moisture protection and stored in inventory. Each roll meets international standards and is fully traceable.
Our Advantages
◉ Fully automated production throughout the entire process, ensuring maximum product consistency.
◉ Customized process adaptation to meet diverse application requirements.
◉ Environmentally friendly production, compliant with international environmental standards
◉ End-to-end quality control, with zero tolerance for defects.
Modern production equipment (backed by hard power)
Advanced equipment ensures the successful implementation of processes, enabling fully automated production across the entire workflow:
◉ Fully automated wet-laid nonwoven production line (ensuring timely delivery of large orders)
◉ High-precision coating and laminating equipment (suitable for producing coated felts and specialty functional felts)
◉ Intelligent Constant-Temperature Hot-Air Curing Oven (Precise temperature control ensures stable curing processes)
◉ CNC slitting and rewinding machine (with minimal dimensional tolerances, meeting customized specification requirements)
◉ Automated winding and packaging production line (fully unmanned, reducing human error)
◉ Online Monitoring and Automatic Correction System (real-time monitoring of basis weight and thickness, with process control throughout the entire production line)
End-to-end quality management system
Full inspection of finished products before shipment
Raw materials such as glass fiber and adhesives undergo 100% inspection; any nonconforming materials are rejected outright.
Production Process Inspection
Online monitoring of key parameters such as basis weight, thickness, moisture content, and tensile strength, with real-time adjustment of process settings.
Full inspection of finished products before shipment
Each batch of products undergoes item-by-item inspection for appearance, dimensions, mechanical properties, temperature resistance, and environmental compliance.
Core Competitiveness in Quality Control
A closed-loop, end-to-end quality control system ensures full traceability for every batch, with continuous monitoring of key performance indicators to eliminate batch-to-batch variability. We adhere rigorously to international standards and align with the compliance requirements of customers worldwide.
Technology R&D and Innovation
◉ A dedicated R&D team focuses on fiberglass mat formulations, process optimization, and new product development, continuously refining production processes.
◉ Develop specialized functional felts for high-end sectors such as new energy (wind power/photovoltaics), electronics, healthcare, and environmental protection.
◉ We can provide customized material solutions tailored to customers’ specific application scenarios, with options for temperature resistance, alkali resistance, flame retardancy, hydrophilicity, and other functional customizations.
◉ Continuously enhancing product strength, weather resistance, environmental friendliness, and compatibility to deliver customized fiberglass material solutions that exceed customer expectations.